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Getting an Invention Prototype Built

Topic: Inventing

Prototypes are near and dear to our hearts because building and using them helped us succeed in licensing our dead battery prevention device, the Battery Buddy, to a huge company. We built our prototypes ourselves. But there are other ways to get it done.

In the companion to this piece, you can learn about the strategic thinking that you must do in order to proceed effectively with the prototyping phase of your startup.

Here’s some advice about moving your invention prototype from your mind’s eye to a reality that will help you commercialize your product.

Build the prototype yourself Electronic Prototype Design

Our product design team turns ideas into reality by rapidly producing design prototypes for our clients, to allow them to further evaluate their ideas or to demonstrate these to customers or investors. Prototypes in Electronics, Computer Software, and Computer Engineering

Because there are numerous types of designs and implementation processes, there are numerous types of prototypes—a sample of what the design will look like when it’s produced—that vary depending on what the design details. For example, a prototype in the electronics industry is going to be vastly different than a prototype for a mechanical engineering application. Mechanical and electrical engineering, electronics, computer programming, software, and computer engineering are just a few of the fields where prototyping plays an important role. Tinkering together
an electronic toy prototype

Written by Martijn Thé and Marcel Schouwenaar

Introduction Where can I get an electronics prototype made?

I get many research and prototype questions, from students, from engineers, from inventors. Not all of the questions, come from inside the University of New Hampshire (UNH). My duties for the Electrical Engineering Department keeps me busy, so I have a small amount of time to help with prototype advice.

This, along with similar questions, are some of the most difficult questions to answer:

Where can I get some research done? Create Interactive Prototypes With Adobe Fireworks
By André Reinegger
June 25th, 2012 Fireworks, Interactivity, Prototyping 44 Comments

Whilst designing for screens—including Web, mobile and rich interaction applications (RIAs)—you often need to create a prototype to see whether the application works properly before moving onto the development stage.
Prototypes are also essential in Web projects. For example, when you plan an online ordering process, you have to be sure that every step is correct and that no critical elements are missing. Usually, you would create different screens for all pages of a website, ordering process or application workflow, and then describe the connection between them. This way you can see whether the interactions work as expected, you can test the product with different users, and your client can review it.
Where can I get my concept designed?
Where can I get my concept designed and prototypes built?
How can I get a printed circuit board made?
Where can I get electronic components.
Where can I get a printed circuit board assembled?
Where can I get a few circuit board assembled, or produced and assembled?

This page is an effort to address some these frequently asked questions.
Q&A – How do I get a prototype of my idea?
How do I get a prototype of my idea?

Getting a prototype made can be a relatively simple process or a very complex one depending on the stage of development you are in and the materials your product requires. Below are some guidelines to follow when seeking a prototype.

1) Do you mean a Prototype or Production Sample?

Tap New Technologies To Produce Practically Perfect Prototypes
Don’t worry if you need to deliver polished prototypes quickly to meet looming time-to-market deadlines. Dev kits, 3D printers, and other tools can provide immediate help.
Jan. 18, 2013William Wong
Electronics Design Service, Custom Electronic Prototype development & Manufacturing services
TronicsZone provides Custom Electronics Design, Embedded Systems Design, Prototyping & Contract Manufacturing Services covering a wide area in the electronics domain. We design all types of electronic circuits or products according to custom specifications at affordable costs while maintaining highest possible quality. Contact us for your custom electronic product development & manufacturing needs.
Our services include:
Embedded systems design & prototyping (8/16/32 bit based microcontroller, microprocessor hardware/firmware/software & FPGA based designs)
Android software development (apps)VirtuType - Virtual Prototype

Physical prototypes are expensive! Especially when you are (rightly) approaching numerous companies for licensing or bulk manufacturing, and (wrongly) building and shipping a physical prototype to each contact. With our virtual prototype (VirtuType) you can send thousands upon thousands of people to your own personal website, or Design My Idea's hosting page, where your clients can experience the product in 3D. Our digital invention prototyping technology allows users to showcase, spin, zoom, animate and measure your invention.

Virtual Prototype & Simulation Examples

Go From CAD to Prototype in as Little as 24 Hours >>

CNC machining of high tolerance parts manufactured in specific production grade materials
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Get your product to market faster while reducing your costs. InterPRO offers models and prototypes in SLA, SLS, FDM, Polyjet and DMLS
[Learn More...]
Cast Urethane
Fast delivery of short-run production prototypes using RTV molds and urethane casting, with your choice of durometer, texture and cast-in color
[Learn More...]
Injection Development Prototype Companies Prototype Rapid Prototype Plastic Prototype Manufacturing Prototype
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Invention Prototype
Prototype Development
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3 Videos
7 Links to Related Articles
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Machine Rapid Prototyping
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A prototype is a model of a product which is used for testing before a manufacturing run is ordered. Many companies run through several prototypes when developing a new product, as they learn more about the manufacturing process, how people will use it, and how it can be broken. Typically, access to prototypes is limited to a very small number of people, since these early models of products are often extremely imperfect; in some cases, a limited release of a prototype may be released to beta testers, people who specialize in testing early versions of products and providing feedback.
The Rapid Prototyping Center (RPC)

The Rapid Prototyping Center (RPC) is a powerful ally that helps businesses achieve prototype more quickly - often in days what would have taken a month - and take products to market faster. This joint effort of industry, government and MSOE is dedicated to the application of proven technologies to novel challenges.
How to make Invention Prototypes - Prototyping Resources

Chapter 4.5
Additional Resources

Other Links
Videos [5]
Updates [0]
As explained within the information and guidelines presented in Chapter 4.5, prototyping is an iterative process through which the innovator builds on his/her learning with each successive model. The steps below have been excerpted from the chapter and are presented with active web links to assist innovators in getting started.

Identify the Questions or Issues to be Addressed through Prototyping
What to Cover – Before translating a design for a solution concept into a working model, clarify the purpose of the prototyping activity to be certain that the goal can be achieved. Define specific questions that must be answered through the creation of the prototype (e.g., will this specific functionality work?) to guide test development. Keep in mind the environment in which the device will be used (e.g., hospital, home use, portable, fixed). This will help define the questions. The answers to these questions should prove a specific element of the design and, in so doing, reduce risk along the development cycle. Resist the temptation to raise questions that are not on the critical path. Remember that these questions can (and should) evolve over time as the invention progresses from idea to product. Each time a prototype is developed, the questions it is designed to answer must be revisited and revised to maximize the benefit of the effort. The answers to these questions should be translated into increasingly specific design requirements.RAPID PROTOTYPING & PROTOTYPE MANUFACTURING
Prototype models allow product designers and engineers to quickly test their designs, find and solve potential problems, and build an improved final product. TEAM Industries’ full-service prototyping departments utilize innovative rapid prototyping (RP) technology, as well as traditional CNC and manual machining, to create whatever type of model is necessary.

Prototype Manufacturing

TEAM also utilizes state-of-the-art CNC software and equipment to quickly machine prototypes directly from CAD data. TEAM’s prototyping department has over 150 years of combined experience in CNC programming and manual machining. TEAM combines the best modern technologies with hands-on experience to produce a superior functional model at a great value. CNC prototypes are ideal for situations where production materials are required or when the part must be subjected to demanding functional tests. CNC models are also ideal when the physical size of the parts make other prototyping methods cost-prohibitive.

CNC Prototype Materials

Stainless Steel
Where to Look – Go to trade shows in the therapeutic area and look at competitive products. Generate ideas for questions by looking at competitive devices as well as those entirely outside the therapeutic space, and use this as input to help define prototyping goals. Also, study the company’s own designs carefully to isolate the most critical questions to resolve at each stage of prototype development. Interact extensively with the engineering team to define prototyping goals and allow this team to drive the process.
Rapid Prototyping is often used to describe the process of turning a 3D CAD design into a real tangible part. Rapid prototyping technologies are frequently used towards the beginning of the product development lifecycle to create prototypes or parts used to test and verify designs before full blown production begins. Rapid prototyping is used in nearly every industry and can be used to prototype everything from a movie prop to a space shuttle component.
Introduction to Prototyping

A prototype is a model of your invention that a user can interact with. The prototype could be electronic software or literal hardware. Building a prototype is an essential step in the inventing process. Serious inventors always build prototypes. Until you have built a prototype you will be clueless about the true merits of your invention. A prototype enables you to receive user input and perfect your design. It is virtually impossible to begin a conversation with a potential licensee unless you have something to show. Generally you'll build several prototypes. The crude prototype is a model that enables you to get a better feel for the basic premise of your invention. A working prototype is something that allows users to try out some or all of the features of the invention. A final prototype is a model that looks and functions almost like a manufactured product. More...

MSOE is the only university that has a laboratory devoted to all five commercially-available rapid prototyping systems - stereolithography (SLA), laminated object manufacturing (LOM), selective laser sintering (SLS), fused deposition modeling (FDM), Z-Corp processing. A rapid scanning system has recently been acquired which allows the automatic preparation of 3D data bases from laser scanning of any object, thereby making it possible to reproduce the object using RP systems. The RPC uses computer-based manufacturing techniques and complementary processes to reduce the time and cost of industrial products ranging from functional models to full-scale production.

Developing a prototype starts with the development of a concept for the product. For example, a company might want to create an innovative cellphone. Engineers and consultants work on the design features, typically producing several cardboard and paper models to illustrate how the product will look and feel. Once the development team is given the go-ahead, a single working prototype is created. This prototype is evaluated to determine how effective it is, and additional prototypes may be developed with different features as the design team responds to feedback.
Whether you need a few hundred prototype parts molded quickly with aluminum tooling, or hundreds of thousands of production parts from steel tools, our team has the experience to deliver.
[Learn More...]
Communicate and sell your new product idea with presentation models that are virtually identical to the real product, matching their exact look and feel
[Learn More...]
CAD Support
Our team of CAD experts will transform your design from an initial sketch to a completely detailed SolidWorks model, quickly making it ready for prototyping and full production.

Virtual Prototype Features

Web Friendly:
Integrate your VirtuType into your website or use Nvent Node to share it.

Multiple Revisions:
Make adjustments, refine features and improve your package.
Designing & prototyping electronic circuits and products as per custom specifications
Wireless (Radio Frequency, RF) electronic systems design for remote control and data communications
PCB (printed circuit board) layout design & prototyping (single & multilayer)
Complete electronic product design from concept to completion (turnkey projects)
Re-engineering services to correct flaws or to optimize existing designs for lowering costs
Customized computer software development (VB, SQL, C/C++ & ASP .NET)
Large & small volume management of Electronic Manufacturing Service (EMS) at low costs
Electronics Consulting
TronicsZone can work on design projects both big or small for large industries or small businesses & individual

Design cycles keep getting shorter. Developers are using a host of technologies to meet these new deadlines. Everything from slick development kits to complete reference designs can cut days or months from a schedule.

Prototypes often need to meet more demanding requirements as well, especially where mobile consumer electronics are concerned. It’s hard to imagine how a solution works if it’s strewn across a workbench with wires and probes attached.

The challenge for creating something closer to an end product is often mechanical. Soldering irons rarely touch circuit boards these days, and boards are no longer simple rectangles. Sometimes fast-turnaround outsourcing is the answer. Sometimes it’s in-house creation of boards and other mechanicals.

The rise of desktop solutions in printed-circuit board (PCB) creation and 3D printing enable small design teams and even individual designers to perform this kind of work themselves. The resulting solution often may be almost identical to the final product. More importantly, these solutions enable designers to quickly create new variations. Rarely is the first version of a prototype the same as the

A prototype is a device meant to prove that a given design or theory is valid. Usually a prototype doesn’t need to be polished or made of the correct materials in order to prove that the design will work. Many times when inventors are seeking the development of a prototype they are really looking for something more along the lines of a Production Sample. A production sample is something you would expect to see coming out of a factory or what shows up on store shelves. Typically there is a major cost difference between the two and many times companies only need to see a prototype in order to buy into the idea.
Here are a few links that may answer some of your question:

Printed circuit board layout software EAGLE� Layout Editor.
Web based printed circuit board production PCBexpress�.Two lads from Ghent University in Belgium, Karel Bruneel and Benjamin Schrauwen, got tired of the traditional tools used to build electronics manufacturing. Rather than rage silently at their breadboards, the created Circuits.io, a website that lets you create circuits in Chrome and view the rendered PCB.

Written in JavaScript and Rails, it’s basically a drag-and-drop interface for electronics. I’m no Enrico Fermi and know nothing about PCB manufacturing beyond a general understanding that electricity hurts when you touch it, but it seems like a very cool project and a great demonstration of the power of browser-based apps.
How to etch your own printed circuit boards Gerry Crenshaw�.
Web based prototype design TronicsZone�.
Where to buy components. My Catalogs Page.

In this story we will elaborate on how we, a group of Industrial Designers from the Delft University of Technology, built a working prototype for an electronic toy that we have designed. In our case, the goal of the prototype was to be able to experience and measure the value-add for our users that we attemped to create with the electronically enriched interactions they have with the toy. We won't go into detail too much about the actual toy, its design or the research that we undertook with the finished prototype; this story is more a documentation of the process of how to hack and tinker together a prototype from existing bits and pieces of ready-made electronic products.

The demands

The toy we designed is similar to a Mr. Potatohead kind of toy, where the child can change the looks of a figure by dressing up a basic shape. However our design is different in that it is enhanced with sound and light that contributes to the character of the doll. The kind of audio and visual effects depend on what parts are used by the child to dress up the doll. So in terms of functionality, we wanted to the prototype to:

Due to recent developments in computer technology, it is becoming increasingly common to replace the actual physical prototype with a computer generated model. In the automotive industry, computer prototypes often are used until the design is ready to go to production—the first life-size version of the design would appear in the first production run. With modern technology, car designs can be tested for both aesthetic and functionality before they are even built.

We use modular systems to reduce design times and decrease printed circuit board (PCB) complexity. The end result will be a mock up that looks close to a final production design even though the internal workings may be completely different to the end manufactured product.

If possible, we can create an initial prototype by interconnecting existing modules or by using strip board to make simple circuits. This lowers risk and reduces development times and thus costs incurred. For more complex designs PCBs are used from the first revision. For extremely rapid development we have had PCBs made in just 24 hours with the products built up in house. Software development can be carried out in parallel with hardware design to further shorten development times - our lightweight application and UI development framework, SnapUI, is well suited to parallel hardware/software development for Windows CE projects.

Once we have the initial prototype ready we test it and make any required modifications to create a production-ready product.